Process Control Training Systems
Discover the range of process control technology trainers offered by SMC International Training
What is process control technology?
Process control technology is widely recognised and used in industry. It is a set of techniques and systems used to monitor, control and optimise industrial processes in real time. Its main objective is to maintain process variables within predefined ranges to achieve safe, consistent and efficient results.
In essence, process control technology seeks to maintain balance and stability in a dynamic system by continuously adjusting the inputs and outputs of the process to keep the defined variables at the desired values. This requires continuous feedback, where real-time measurements of variables are compared with reference values and corrective action is taken to maintain the process in an optimal state.
In essence, process control technology seeks to maintain balance and stability in a dynamic system by continuously adjusting the inputs and outputs of the process to keep the defined variables at the desired values. This requires continuous feedback, where real-time measurements of variables are compared with reference values and corrective action is taken to maintain the process in an optimal state.
Why is process control technology important and beneficial to industry?
Some key features of this technology are:
- **Automation**: Process control systems can operate automatically, adjusting process variables without constant human intervention.
- **Accuracy and speed**: Process control technology can respond quickly to changes in the process and adjust conditions to keep variables within desired limits with high accuracy.
- **Security**: Helps ensure the safe operation of industrial processes by preventing hazardous or unsafe conditions.
- **Efficiency**: By keeping process variables within optimal ranges, greater operational efficiency is achieved, and costs are reduced.
- **Adaptability**: Process control systems can adapt to different situations and variations in process conditions.
Process control technology is applied in a wide range of industries, such as food, automotive, energy, manufacturing, pharmaceuticals and many others, where its use is crucial to maintain stable and safe operations and to achieve consistent, high-quality production.
- **Automation**: Process control systems can operate automatically, adjusting process variables without constant human intervention.
- **Accuracy and speed**: Process control technology can respond quickly to changes in the process and adjust conditions to keep variables within desired limits with high accuracy.
- **Security**: Helps ensure the safe operation of industrial processes by preventing hazardous or unsafe conditions.
- **Efficiency**: By keeping process variables within optimal ranges, greater operational efficiency is achieved, and costs are reduced.
- **Adaptability**: Process control systems can adapt to different situations and variations in process conditions.
Process control technology is applied in a wide range of industries, such as food, automotive, energy, manufacturing, pharmaceuticals and many others, where its use is crucial to maintain stable and safe operations and to achieve consistent, high-quality production.
Continuous Processes
Continuous production is a flow production method used to manufacture, produce, or process materials without interruption. Continuous production is called a continuous process or a continuous flow process because the materials, either dry bulk or fluids that are being processed are continuously in motion, undergoing chemical reactions or subject to mechanical or heat treatment. Continuous processing is contrasted with batch production.
SCADA HMI
SCADA (supervisory control and data acquisition) is a control system architecture comprising computers, networked data communications and graphical user interfaces for high-level supervision of machines and processes.
Motion control
Motion control is a sub-field of automation, encompassing the systems or sub-systems involved in moving parts of machines in a controlled manner. Motion control systems are extensively used in a variety of fields for automation purposes, including precision engineering, micromanufacturing, biotechnology, and nanotechnology.
Industrial Communications
Industrial communication refers to a data transmission system designed to enable communication between field devices, such as sensors, actuators, and controllers, and the monitoring and control systems in industry.
Manipulator
It is the part of the robot that comes into contact with the parts when moving them, holding them or generating measurements.
Programmable Controlers
An electronic control system and associated instrumentation used for industrial process control. Such as, supervisory control and data acquisition (SCADA) systems, or DCSs, and programmable logic controllers (PLCs).
Sensors
A sensor is a device, module, machine, or subsystem that detects events or changes in its environment and sends the information to other electronics, frequently a computer processor. With advances in micromachinery and easy-to-use microcontroller platforms, the uses of sensors have expanded beyond the traditional fields of temperature, pressure and flow measurement.
Electric Motors
An electric motor is a device that turns electrical energy into mechanical rotational energy through the action of magnetic fields generated in its coils. They are electric rotating machines composed of a stator and a rotor.
Vacuum
"A vacuum is space devoid of matter. The word is derived from the Latin adjective vacuus (neuter vacuum) meaning ""vacant"" or ""void"". An approximation to such vacuum is a region with a gaseous pressure much less than atmospheric pressure. In industry, vacuum allows a temporary bond to be generated between the machine and the workpiece. This makes it possible to move light elements in production."
Pneumatics
Within physics, pneumatics is part of the mechanical branch and studies the balance and movement of gaseous flows. It is also the technology that uses compressed air as a mode of transmission of the energy necessary to move and operate mechanisms.
Distribution Panel
Is a component of an electricity supply system that divides an electrical power feed into subsidiary circuits while providing a protective fuse or circuit breaker for each circuit in a common enclosure.
Automated Systems
Automated systems are computer-based systems that perform tasks without human intervention or assistance. They are designed to operate automatically and continuously, often in response to predefined triggers or conditions. The use of automation has become increasingly popular across various industries, including manufacturing, healthcare, finance, transportation, and more.
Develop competencies in process control
Aware of the benefits and widespread use of this technology in industry, SMC International Training believes that the training of current and future process control technicians is essential.
